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Repair of cracked A frame landing gear
http://thorp18.com/thorpforum/viewtopic.php?f=7&t=6752
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Author:  dickwolff [ Sun Feb 07, 2016 5:16 pm ]
Post subject:  Re: Repair of cracked A frame landing gear

Image

Took my gear off again yesterday to make the repair. Got it back this afternoon. tHe patches aren't quite placed the way James Ball did it, but close enough.

Author:  dickwolff [ Tue Feb 09, 2016 4:11 pm ]
Post subject:  Re: Repair of cracked A frame landing gear

Image

Another picture.

Author:  Bill Williams [ Wed Feb 10, 2016 5:47 am ]
Post subject:  Re: Repair of cracked A frame landing gear

Wait and see,but my guess it will still crack at the crotch

Author:  dickwolff [ Fri Feb 12, 2016 7:26 am ]
Post subject:  Re: Repair of cracked A frame landing gear

I'm more optimistic, Bill.

The way I see it is that the original weld design could have been better. The cracks initiate at the inboard end of the weld bead... a spot where the bead is spanning a relatively large gap between the round gear leg and the thin flat reinforcing plate. As has already been discussed, the bead is also across the line of stress. One a crack initiates, it will propagate easily.

This patch design does three things:
1 It rounds out the inside corner, which is much more resistant to fatigue.
2 It adds a lot of material section to the problem area, which lowers stress, which is also better for fatigue.
3 It turns the transverse weld into a longitudinal weld, which is a better way to weld something under stress.

Personally, I think if the reinforcement plate design had originally incorporated a shape like this, we wouldn't see gear cracks in the fleet.

Time will tell.

D

Author:  James Grahn [ Fri Feb 12, 2016 11:04 am ]
Post subject:  Re: Repair of cracked A frame landing gear

Dick,
You need to make sure that surface is flat enough to handle the accompanying hardware. Side loaded bolts in that area would not be a good idea.
Cubes

Author:  dickwolff [ Tue Feb 23, 2016 6:30 am ]
Post subject:  Re: Repair of cracked A frame landing gear

Not a factor, Jim.

Image

Author:  SHIPCHIEF [ Wed Jun 01, 2016 10:00 pm ]
Post subject:  Re: Repair of cracked A frame landing gear

I understand the doubler plate on the front, this area is under tension when landing etc.
I don't understand the need for the plate on the back, this area is under compression and does not have a history of cracking?

Author:  dickwolff [ Thu Jun 02, 2016 5:14 am ]
Post subject:  Re: Repair of cracked A frame landing gear

Yeah, I thought the same thing, but trust me, they crack on the back too. It'd just a poor weld design.

In theory, theory and practice are the same, but in practice they're not.

DW

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